MOOMA flexible welding
Application field
Automotive industry, machining, spare parts, machinery and equipment, furniture and building materials...
When the traditional welding arm is working, there is much strict requirement for the position of the work piece and the welding point. The reason is that the robot arm welding action is completed preset by engineers. In the production operation, the reality scene often cannot be completely consistent with the engineer’s presetting. Therefore, the problems such as welding deviation will occur, which need to spend a lot of time repeatedly debugging, bringing huge time cost and labor cost for enterprises.
The flexible welding solution, based on MOOMA core technology-intelligent training platform of robotic arm. The robot arm can have strong flexibility and environmental adaptability. With the industrial camera technology, the deviation of the work pieces can be accurately found, and the welding spot can be precisely positioned, so that the arm motion can be controlled according to the change, and the welding operation can be more flexible and accurate.
After the robot arm is trained, it can shorten the cycle for production line deployment. According to the production requirements of different products, the robot arm will independently plan the robot arm movement, without repeated manual debugging, the deployment of production line change can be completed.
Comparison of welding schemes
MOOMA flexible welding
Deployment difficulty
Automatic matching deployment according to production requirements
Engineers need to learn programming systems and stability depends on personal experience
Manual training deployment is not difficult
No manual debugging, adaptive matching, high deployment efficiency
It needs engineers to revise and debug repeatedly for different products
No deployment required
Automatic production is not affected by fatigue
Manual work is inefficient due to fatigue
Subject to artificial fatigue, emotional and other factors
Automatically change line in a short time according to the production requirement
Engineers need to debug the rework repeatedly
There is no difficulty in manual work
Less or no labor is required
No need for manual debugging and deployment, the spread of the virus can be effectively avoided by remote control
It needs the engineer to debug and deploy, there is the certain risk of transmission
Person-intensive production, the risk of epidemic transmission is high
Engineers are required to debug the different products separately
Labor intensive
Rely on manual work
Fully follow the process requirements, and it can correct production errors independently according to the changes in production environment
Perform operations with high accuracy according to engineer’s preset
There is uncertainty due to human factors
7*24 hours operation
7*24 hours operation
Flexible automatic production not affected by fatigue
easy
short
low
low
uncontrollable
high
difficult
long
high
Instability
high
support
Adapt to multi-variety production
Fast change of the production line
Small and large batch production available
support
The robot arm has the advantages of high speed, high efficiency and high yield
safe
It can predict collision, avoid obstacles automatically and support for accident alarm automatically
support
Available to remote training and command issuing
Support the control in different places and foreign countries
Relatively safe
It needs experienced engineers to consider various safety hazards and avoid them one by one
support
The robot arm has the advantages of high speed, high efficiency and high yield
support
Available according to the production plan
high cost
For multiple varieties of small batch production, it takes a lot of time to debug and deploy in changing line. The labor cost and time cost are very high
high cost
The lower artificial production speed, lower efficiency, lower good product rate, high production cost
unsafe
There are some hidden safety hazards in manual work
not supported
Manual deployment and debugging required
not supported
Manual work only
24h
24h
high
high
high
short
high
high
high
low
low
limited
easy
Deployment efficiency
Production efficiency
Debugging cycle of changing line
Labor cost
Production yield
Operation time
Multi-variety small batch production
Single mass production
Production safety
Remote control
Risk of COVID-19 transmission
Traditional mechanical arm welding
Manual welding
MOOMA core technology -- intelligent training platform of robotic arm
Upgrade for welding production
Intelligent trajectory planning
Match realistic working conditions
Strong technical support
In the actual production line, the position of the work pieces cannot be consistent with the engineer’s vision in real time. Therefore, in the process of welding with the traditional mechanical arm, it is inevitable that the problem of welding position deviation will occur. That needs engineers to rework and debug unceasingly according to the deviation, which not only has slowed down the production rhythm, but also cannot guarantee the yield rate. When changing the production line, and there are strict requirements for welding positioning, engineers need to spend a lot of time to predict the various cases that may occur during the production operation, and debug the settings one by one, causing a long cycle of the production deployment. When there are many varieties, the debugging cost on the arm may be greater than that of manual production, so that enterprises’ mechanical production is unworthy.
MOOMA core technology-intelligent training platform of robotic arm. With the intelligent trajectory planning and the technology for real working conditions scene, it can accurately capture the deviation of the work piece position, find the accurate welding site, and there is no need for manual debugging. It can independently plan the motion of the mechanical arm according to the deviation in order to ensure the accuracy of the welding, thus reducing the time of repeated debugging.
Also, according to the production requirements of different products, it can independently plan the motive track of the arm, without manual time-consuming, debugging and rework, the deployment of line replacement can be completed in a short time.
Lower threshold for to robotic arm deployment
The high technical threshold of robotic arm deployment is an issue that is hard to be ignored within the trade. The track planning is the core of deployment, and also the most time-consuming. It’s necessary for the experienced engineers to conduct the repeated rework and debugging in each industrial robot brand’s virtual simulation software. If the actual working conditions are complex and the requirements for the track planning of the arm are very high, the time for production deployment will be more.
Clear function layout, the simple UI interface
Visual production deployment
MOOMA core technology-intelligent training platform of robotic arm not only can effectively train the arm’s responding ability, but also have many built-in technologies, which makes it the arm deployment easy, dramatically reducing the difficulty of the arm deployment and lowering the threshold.
·Available to use within 1-2 days
The function layout is clear, the UI interface is concise, no need to learn the complex code programming. Just according to the production requirement, it’s necessary to create the module, set up parameter configuration, you can conduct the production deployment.
·Match the real working condition scene
It’s necessary for engineers to spend time debugging in the actual production deployment. With the visual technology, it can accurately capture the deviation between the real and the virtual. Through intelligent trajectory planning, the mechanical arm independently makes a reasonable plan for track and operate accurately and efficiently.
·Visual production deployment
Present the motion of the robot arm in 3D dynamic way, so that the production deployment is more intuitive, simple to improve the efficiency of the deployment. Meanwhile, it makes easy to correct errors.
·Correction of the real-time dynamic tracks
It can grasp the dynamic changes in the production environment in real time. According to the deviation changes, it will independently correct the arm track, accurately and efficiently work to ensure smooth production.
·Intelligent track planning
After production is preset, the intelligent training platform can quickly and independently plan the most suitable motive path according to the production demand, without the engineer’s debugging step by step, and work efficiently.
·Unified deployment of multi-brand industrial robots
Users need not learn the deployment software for robotic arm with various brands. With the intelligent training platform, the multi-brand robot arm can be managed and deployed in the unified way.
Application
Application scenario
Shanghai
Floor 2, Building 27, Gem Garden, No. 1595, Gumei Road, Xuhui District, Shanghai
(+86) 021 5437 6715
info@moomatech.com
Compound robot, mechanical arm planting, mechanical arm picking, stacking robot, industrial robot stacking, stacking robot, stacking robot, sorting robot, handling mechanical arm, robot loading and unloading, industrial robot loading and unloading, flexible loading and unloading robot, flexible loading and unloading robot, flexible automation, laboratory robot
Ningbo
Building 1, No. 4, Xinhengba Road, Jiangbei District,Ningbo,Zhejiang Province
(+86) 0574 5620 2780
info@moomatech.com
Berlin
No.19 Heide Strasse Europe City,Berlin,Germany
(+49) 176 6102 5538
info@moomatech.com
MOOMA AI Technology(Shanghai) Co.,Ltd
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